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For Rubber processing
- Rubber Continuous Curing Equipment “Beruf High Burning Type”
- “Beruf-Z” batch type curing equipment
- “Beruf” continuous curing equipment
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For Textile processing
- “Sun Shrinker”shrinking machine
- “Sun Luster”resin roll calender
- “Soft Nouveau”emery type
- dyeing machine
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Washing machine
- FV Washing machine
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Dyeing machine
INTORODUCTION

KOMATSUBARA, Ltd. have been engaged in development of various Production facilities for denim such as continuous yarn indigo dyeing system since the very starting days of denim production by yarn indigo dyeing in Japan.
Fortunately, we have good users who gave us advice and cooperation. Some of them and KOMATSUBARA, Ltd. joined together for a new development project, with which we have been successful in supplying such production system that can produce high quality denim at users.
At present we KOMATSUBARA, Ltd, receive confidence from users for denim production system.
We are in a position to continue new developement with the technology for designand production of various dyeing and finishing systems.

 

DENIM MANUFACTURING PROCESS

 

YARN INDIGO DYEING
CREEL STAND to apply Cones from Spinning Factory.
BALL WARPER capable 300 to 600 yarns in Rope Form.
INDIGO DYEING RANGE 8 to 32 ropes of wound warp yarn are dyed continuously.

RE-BEAMlNG to make Sheet Form of warp yarns, then to Weaving Factory.

 

CONTINUOUS YARN INDIGO DYEING RANGE

*Features

1. Very firm winding is assured.
2. Minimizing yarn cutting. Counter measure will be taken immediately when yarn breakage with stop motion.
3. Stepless speed change system available for easy operation.

 

 

 


 

BALL WARPER

ENTERING
FEEDING

 
DYEING
AIR TIMING
 
DRYING
DELIVERY
 


There are two systems in Yarn lndigo Dyeing
a)Rope form dyeing system
b)Sheet form dyeing system

We, KOMATSUBARA lron Works, Ltd. have the system in Rope form lndigo dyeing.

Features of Rope form dyeing system

1. In Rope form dyeing system all the disadvantages with Sheet form will be eliminated: For example in Sheet form due to tension loaded on each guide roller by number warps yarn can be tangled otherwise.
This high tension on each yarn will prevent yarn from being dipped completely, thus uniform dyeing cannot be guaranteed.
This is one of the disavantages of Sheet form system, which can be perfectly is eliminated with Rope system.
2. Minimized chance of yarn breakage.
No need to stop operation of the machine even case of the yarn breakage.
Thus, higher efficiency of the facility can de assured.
3. Uniform dyeing by newly developed padding system.
4. Very stable high quality is assured.


* Features of KOMATSUBARA'S Rope Form Dyeing System

1. Beam Stand can be arranged according to number of required balls and designed space saving structure.
2. Low liquor ratio of Dyeing Cistern saves chemical agents, steam and water.
3. Dyeing and Airing properly programmed.
4. Most advanced system is adopted in recirculation of dyeing solution.
5. High efficient Drying System.
6. Easy maintenance for cleaning of Dyeing Section.
7. Specially designed Plaiting-Down System in order to easy operation and free from danger.
8. Rope end can be connected with next rope form without switching off the machine but reducing the speed.
9. Machine can be operated continuously even in case of a few yarn breakage since yarns are processed in Rope form so as to ensure uniform dyeing effect.
RE-BEAMlNG MACHINE

*Features

1. Assured such yarn kept uniformed tension.
2. Stepless speed change can be arranged on take-up equipment.
3. Easy to remove beam in short time.
4. Yarn breakage occured during indigo Dyeing Process will be found and knotted in this process.

   
SlNGEING MACHINE


*Features

1. Uniform singeing is assured since it is developed for denim singeing purpose.
No need to reduce speed for thicker cloths.
2. Can be used for other than denim.
3. Safety device and reversing mechanism will actuate without delay to assure easy operation.
   
CONTINUOUS DESIZING, WASHING & DRYING RANGE

*Feature

  Specially arranged with proper disposition considering
characteristics of denim.
Arrangement of range can be changed according to production capacity, also easy to put additional equipments if required for further treatment.
   
SHRINKING MACHINE

*Features

1. Very high efficiency is assured since this machine is purposed for Denim processing.
2. Special Rubber Belt and Felt Blanket are used for long life operation.
3. Operation speed can be adjusted for higher drying capacity at felt dryer portion.
   


FOR CUSTOMERS WHO PLAN TO INSTALL INDIGO DYEING SYSTEM

1. Production volume : meters/year or day(dyed yarn or woven fabric)
2. Gray fabric width : inch or mm
3. Density of warp : pcs/inch
4. Yarn count of warp : Ne.
5. Operating days/year : days/year
6. Operating hours/day : hours/day

With the information of above item 1, to 6, we would be happy to provide you our proposal to meet your requirement and server for your study.

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KOMATSUBARA, LTD.
25, 3-Chome, Chikko, Wakayama City, Japan 640-8287
TEL : +81-73-431-1477 FAX : +81-73-431-1470
URL : http://www.komatsubara-iw.jp/en/
Please contact us.
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